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Telephone 021 982 7484

Address: 34 Gemini Street, Brackenfell, 7560, Cape Town

Cementitious

CRI has been reinstating fireproofing on steel structures, vessels, furnaces, boilers and tanks by removing expired and damaged fireproof protection and replacing it with new cementitious fire protection material. The bulk of these projects have been done on petrochemical refineries.

Our expertise encompass the supply and installation of the following cementitious fire protection systems.  

Tekrok C - Fire Protective Plaster

An economically proven cement pre mix material for fireproofing structural columns and beams in commercial buildings or as a fire barrier system.

Tekrok C is a new generation fireproofing plaster for use in the Chemical and Petrochemical Industries. It has recently been modified using advanced chemical technology improving durability and workability. This plaster is a factory pre-mix product that can be trowelled or spray applied and has been officially tested by the SABS for 120-minute fire protection and is in compliance with the NFPA58 specification for flammable gas storage vessels.

APPLICATIONS:

  • Fire protection of Structural Steel
  • Fire protection of LPG Vessels
  • Fire protection of Vessel Skirts
  • Fire protection of cables and junction boxes

PROPERTIES:

  • Durable
  • Medium Density
  • Chemically resistant
  • Excellent substrate adhesion
  • Packaged: 20kg PVC bags
  • Fire rating 120 minutes
  • In compliance with NFPA58 specification for flammable gas storage vessels

TECHNICAL SPECIFICATIONS:

Colour: Grey
Dry Density: 750 – 900 kg/m³
Wet Density: 765 kg/m³
Mix Ration: 1 x 20 kg bag : 13 -18 Litres water
Comprehensive Strength: 3.2 MPA
Shelf Life: 12 Months @ 23⁰C and 50% humidity
PH Value: 12 – 12.5
Thermal Conductivity: 0.19 W/m⁰C
Initial setting time: Min 45 minutes Max 5.5 hours
Final setting time: 28 days

Tekrok S - Fire Protective Plaster

A new generation fireproofing plaster for use in the chemical and petrochemical industries.

Tekrok S is an economically proven cement pre-mix material for fireproofing structural columns and beams in commercial buildings or as a fire barrier system. It also has applications such as a condensation control material and as a spray applied monolithic coating. Tekrok S is of particular benefit where economic and speed of application are the main considerations. Tekrok S provides a number of benefits over conventional materials including durability, being light weight and asbestos free.

APPLICATIONS:

  • Fire protection layer of interior Structural Steel
  • Insulation on sludge digesters
  • Condensation control
  • Fire protection on lift shafts
  • Insulation of parking garages, hotel and kitchens
  • Fire protection of AC Ducts

PROPERTIES:

  • Durable
  • Low Density
  • Good substrate adhesion
  • Excellent thermal properties
  • Packaged: 15kg PVC bags
  • Fire rating 120 minutes

TECHNICAL SPECIFICATIONS:

Colour: Off white
Dry Density: 380 kg/m³
Wet Density: 765 kg/m³
Mix Ration: 1 x 15 kg bag : 20 - 24 Litres water
Comprehensive Strength: 0.380 MPA
Shelf Life: 12 Months @ 23⁰C and 50% humidity
PH Value: 12 – 12.5
Thermal Conductivity: 0.19 W/m⁰C
Initial setting time: 2 – 6 hours
Final setting time: 28 days

Tekrok TG - TROWEL GRADE - Plaster

Tekrok Trowel Grade Plaster consists of vermiculite, cement, lime, mica and thixotropic chemical additives, which assist when trowelling.

Tekrok T.G is a modified form of Tekrok C through the addition of chemical additives. Tekrok T.G is used as a penetration seal for 120 minutes’ fire protection where material structural stability is required. Tekrok T.G plaster consists of Vermiculite, cement, lime, mica and thixotropic chemical additives which assist when trowelling. The plaster may only be applied by an approved specialist contractor for the use on structural steel and LPG Vessels in the Petrochemical Industry. Tekrok TG is specifically designed to meet the needs of Hydrocarbon and Chemical Processing Industries to withstand high thermal shock experienced in high intensity hydrocarbon fuelled fires.

APPLICATIONS:

  • Fire protection layer of interior Structural Steel
  • Insulation on sludge digesters
  • Condensation control
  • Fire protection on lift shafts
  • Insulation of parking garages, hotel and kitchens
  • Fire protection of AC Ducts

PHYSICAL PROPERTIES

Packaging : 20 kg woven polypropylene bag with plastic liner
Setting time : Minimum 45 minutes Maximum 5.5 hours
Bulk Density Loose : 370 - 430 (g/ℓ)
Dry density (in place) : 750 – 900 kg/m³
pH : 12 - 12.5
Thermal Conductivity (K-value) : 0.19 W/m°C @ 20°C
Storage : Dry on pallets off ground

FIRE TESTS:

Tekrok Trowel Grade Plaster is specially designed to meet the needs of Hydrocarbon and Chemical Processing Industries to withstand high thermal shock experienced in high intensity hydrocarbon fueled fires.
Fire tests have been carried out at the SABS testing facilities on Tekrok ‘C’ the only difference between this and Tekrok Trowel Grade is the additive. The Tekrok ‘C’ additive being a spray grade additive.

SPECIALITY USES:

Tekrok Trowel Grade Plaster may only be applied by an approved specialist contractor in possession of the required training and certification for the use on structural steel and LPG vessels in the petro-chemical industry.

HEALTH AND SAFETY:

  1. Precautions to be observed are in line with normal handling procedures for cementitious products. Hands to be thoroughly cleaned after use of product.
  2. Prolonged cement contamination is to be avoided. In cases where persons are particular allergic to cementitious products, gloves should be used.

A 16-point comprehensive Health hazards confirming to ISO9001:2008 standards is available on request.
There are no known health hazards and Tekrok Trowel Grade Plaster does not contain asbestos.

Tekrok Cast

Tekrok Cast has been specially formulated as a cast-in place material. Tekrok Cast is used as an encasement for structural columns where fire protection as well as aesthetics are required.

PROPERTIES:

  • Durable
  • Non toxic
  • Non combustible and non
  • Non hazardous

TECHNICAL SPECIFICATIONS:

Colour: Grey
Density: 856 – 10 50 kg/m³
Mix Ratio: 1 x 25kg bag : ±18 Litres of water
Compressive Strength: 3.2 MPA
Shelf Life: 12 months @ 23°C and 50% humidity
PH Value: 12 – 12.5
Thermal Conductivity (K-Value): 0.19 W/m° C
Initial setting time: Min 45 minutes Max 5.5 hours
Final setting time: 28 days

APPLICATIONS:

  • Enhancement for structural columns
  • Fire protection aesthetics
  • Penetration seals and cables through walls
    and floors

BENEFITS OF FIRE PROTECTIVE PLASTERS

  • Durability
  • Easy handling
  • Asbestos free
  • Excellent coverage
  • Good adhesion to a wide variety of surfaces
  • SABS Tested to 120 minutes in Hydrocarbon conditions
  • Tested to NFPA 58 for protection of flammable liquid storage vessels