Industries Serviced
PETROCHEMICAL & REFINERIES
- Fluid Catalytic Cracking Unit – FCCU
- Sulphur Recovery Unit – SRU
- Waste heat boilers
- Primary and secondary reformers including catalyst support mushroom
- Synthol Loops
- Fired heaters
- Electric arc furnace
- Cyclones
- Ducting
- Burner quarls
- Boilers
- Visbreakers
- Chimney stacks
- Heat exchangers
- Vacuum furnaces
Awarded the contract for the turnkey refractory design and installation to two new Sulphur Recovery Units (SRU) at the ASTRON ENERGY.
CREMATORS & INCINERATORS
- Agents for US Cremator Equipment for the African Continent
- Supply, installation and commissioning of cremators
- Regular maintenance of cremators
- Supply and installation of new incinerators for medical waste, pet incineration, etc
- Regular maintenance of incinerators
- How does a Cremator work
CERAMICS, POTTERY & CHINA
- Turnkey supply and installation of refractories to state of the art shuttle kilns, kiln cars, ducting and scrubber at ceramic catalytic converter manufacturing facility
- Ongoing regular maintenance to kiln cars and shuttle kilns
HEAT TREATMENT INDUSTRY
- Design of new furnaces
- Turnkey projects to build new furnace
- Supply all refractory material
- On-Site repairs
- Installation of new linings
MINERAL SANDS
- New linings and relines of high temperature ilmenite dryers
- Acid resistant linings to acid plants
FOUNDRIES
- Design, manufacture and supply of crucible furnaces
- General maintenance to various types of furnaces , runners, etc
- New linings and relines of top hat and other types of heat treatment furnaces
SUGAR
- Boiler refractory relines and maintenance
- Rotary Kiln refractory repairs and maintenance
- Refractory repairs to scrubbers
CONSTRUCTION & CIVIL
- Construction, Civil & Structural Steel
- Bond-deck
- Shear studs
- Interesting projects
- Cape Town Stadium
- Cape Town International Air Port
- V&A Waterfront
- Netcare Christian Barnard Hospital helipad
- Breakwater Hotel
IRON & STEEL
- Fire protection to entire plant at Arcelor Mittal’s Saldanha Steel mill
- Design supply and install refractories to pusher reheat furnaces
- Refractory maintenance including hard refractory and ceramic fibre module lining to roller reheat furnace
- Fast track refractory repairs at various plants during shutdown periods
- Lining of gas and oil fired ladle preheaters
- Design, fabricate and supply electric preheaters for ladles
- Lining of electric Bell Furnaces
- Entire redesign of refractories in Non Oxidising Furnace. Manufacture, supply and installation of new Mullite fibre module lining
- Supply and installation of linings to ladles
- Casting and gunniting to ducting and chimney stacks
CEMENT & LIME
- New linings and repairs to rotary kilns
- Casting of rotary kiln burner tubes
- Linings and repairs Rapid coolers
- Preheaters
FERROUS AND NON FERROUS METALS
COPPER
- Entire reline of reverb furnace
HEAVY CLAY
- Turnkey design, manufacture, supply and install low thermal mass kiln car refractory systems at numerous clay brick manufacturers
- Refractory lining of tunnel and shuttle kilns
- Turnkey projects of converting dense refractory tunnel kiln roof refractories to low thermal mass ceramic fibre module linings at numerous clay brick factories
GLASS
- New linings and repairs to glass tanks
- Manufacturing of precast burner quarls
FIRE PASSIVATION & PROTECTION
CRI has been reinstating fireproofing on steel structures, vessels, furnaces, boilers and tanks and by removing expired and damaged fireproof protection and replacing it with new cementitious fire protection material. The bulk of these projects have been done on petrochemical refineries.
Our expertise encompass the supply and installation of the following cementitious fire protection systems.
Tekrok C
o Tekrok C is a new generation fireproofing plaster for use in the Chemical and Petrochemical Industries. It has recently been modified using advanced chemical technology improving durability and workability. This plaster is a factory pre-mix product that can be trowelled or spray applied and has been officially tested by the SABS for 120-minute fire protection and is in compliance with the NFPA58 specification for flammable gas storage vessels.
Tekrok S
o Tekrok S is an economically proven cement pre-mix material for fireproofing structural columns and beams in commercial buildings or as a fire barrier system. It also has applications such as a condensation control material and as a spray applied monolithic coating. Tekrok S is of particular benefit where economic and speed of application are the main considerations. Tekrok S provides a number of benefits over conventional materials including durability, being light weight and asbestos free.
Tekrok TG
o Tekrok T.G is a modified form of Tekrok C through the addition of chemical additives. Tekrok T.G is used as a penetration seal for 120 minutes’ fire protection where material structural stability is required. Tekrok T.G plaster consists of Vermiculite, cement, lime, mica and thixotropic chemical additives which assist when trowelling. The plaster may only be applied by an approved specialist contractor for the use on structural steel and LPG Vessels in the Petrochemical Industry. Tekrok TG is specifically designed to meet the needs of Hydrocarbon and Chemical Processing Industries to withstand high thermal shock experienced in high intensity hydrocarbon fuelled fires.
Tekrok Cast
o Tekrok Cast has been specially formulated as a cast-in place material. Tekrok Cast is used as an encasement for structural columns where fire protection as well as aesthetics are required.
PAPER & PULP
- Rotary kiln linings and repairs
- Casting of refractory to rotary kiln burner tubes
- Boilers
- Copeland Reactors
- Driers
- Sulphur Burners
- Entire linings to new fluidised bed combustors and high temperature dryers